What Ford Diesel Engines to Avoid

When it comes to Ford diesel engines, not all are created equal. Some have earned a reputation for reliability and performance, while others have become notorious for their problems. As an automotive mechanic, I’ve seen my fair share of these engines come and go, and it’s crucial to know which ones to steer clear of if you’re in the market for a diesel truck or van. Whether you’re a DIY enthusiast or just looking to buy a used vehicle, knowledge is power.

First off, let’s face it: some Ford diesel engines are simply not worth the hassle. They may have had their moments, but when you dig deeper, the issues start to surface. From chronic fuel system problems to turbocharger failures, the list of potential pitfalls can be daunting. If you’re planning to invest your hard-earned money into a Ford diesel, you need to be aware of the models that have a history of trouble.

The Trouble with the 6.0L Power Stroke

One engine that often tops the “avoid” list is the infamous 6.0L Power Stroke. This engine was designed to replace the 7.3L and was meant to be a step forward. However, it quickly became a step backward. With issues ranging from head gasket failures to oil cooler problems, the 6.0L has left many owners stranded and frustrated. If you see a truck powered by this engine, it’s best to keep looking.

6.4L Power Stroke: A Short-Lived Nightmare

Next on the list is the 6.4L Power Stroke, which followed the 6.0L. This engine was a short-lived attempt at improving reliability, but it fell flat on its face. Known for catastrophic failures, including EGR cooler issues and fuel injection problems, the 6.4L Power Stroke is another engine that should raise red flags. With maintenance costs skyrocketing and reliability plummeting, it’s a gamble you don’t want to take.

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7.3L Power Stroke: A Love-Hate Relationship

Now, before you think all Ford diesel engines are terrible, let’s talk about the 7.3L Power Stroke. While it has a solid reputation, it’s worth noting that some later models had their share of issues. If you’re eyeing a 7.3L, make sure to check the production year and any modifications made. Not all 7.3Ls are created equal, and some could still lead you down a troublesome path.

In summary, knowing which Ford diesel engines to avoid can save you a lot of headaches and money down the line. Each engine has its quirks, but some are just plain trouble. Stay informed, and you’ll make a smarter choice when it comes to your next diesel purchase.

Ford Diesel Engines to Steer Clear Of

When it comes to diesel engines, Ford has produced a range of options over the years, but not all of them are worth your time and money. Some models have gained a reputation for being reliable workhorses, while others are infamous for their myriad issues. In this piece, we’ll break down the Ford diesel engines you should avoid and the reasons behind that advice.

What Ford Diesel Engines to Avoid

Understanding the specific engines that are problematic can save you from future headaches. Below is a detailed list of engines that have garnered a bad reputation, along with their common issues.

Engine Model Production Years Common Issues Notes
6.0L Power Stroke 2003-2007

  • Head gasket failures
  • Oil cooler issues
  • Turbocharger problems
Often requires extensive repairs; avoid unless heavily modified.
6.4L Power Stroke 2008-2010

  • EGR cooler failures
  • Fuel injection problems
  • Overheating issues
Short-lived engine with significant reliability concerns.
6.7L Power Stroke (early models) 2011-2014

  • Fuel system failures
  • Turbocharger issues
  • Excessive oil consumption
Later models improved, but early versions can be problematic.

6.0L Power Stroke: A Case Study in Frustration

The 6.0L Power Stroke is perhaps the most notorious of the Ford diesel engines. Designed to replace the beloved 7.3L, it quickly became clear that this engine had serious design flaws. The head gaskets are known for blowing, which can lead to catastrophic engine failure. Additionally, the oil cooler often clogs, leading to overheating issues. If you’re looking at a vehicle with this engine, be prepared for a potential money pit.

6.4L Power Stroke: The Short-Lived Nightmare

Following the 6.0L, the 6.4L Power Stroke was supposed to be an upgrade. However, it turned out to be a short-lived nightmare. Owners have reported severe EGR cooler failures, which can cause coolant leaks and engine overheating. The fuel injection system is also prone to issues, leading to poor performance and high repair costs. In short, if you see a truck with a 6.4L, run the other way.

6.7L Power Stroke: A Mixed Bag

The 6.7L Power Stroke has been a solid engine in later models, but the early versions from 2011 to 2014 have their share of issues. Fuel system failures can lead to expensive repairs, and turbocharger problems can leave you stranded. While the later models have improved significantly, it’s wise to do your homework if you’re considering an early 6.7L.

Why Avoid These Engines?

The reasons to avoid these engines are straightforward: reliability and cost. Repairing these engines can be a financial burden, and the downtime can be frustrating. Here are some key points to consider:


  • Repair Costs: Many of these engines require extensive repairs that can run into the thousands of dollars.

  • Downtime: Frequent breakdowns mean you’ll spend more time in the shop than on the road.

  • Resale Value: If you plan to sell, these engines typically have lower resale values due to their reputations.

In summary, knowing which Ford diesel engines to avoid can save you a lot of headaches and money down the line. Each engine has its quirks, but some are just plain trouble. Stay informed, and you’ll make a smarter choice when it comes to your next diesel purchase.

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Categories: Diesel engine

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